COMPRO U2500F - START UP GUIDE Spécifications

©2011 McCoy CorporationPage 1mccoyglobal.comSpare Parts / Speci cations Manual• Speci cations• Dimensional Drawings• Schematics• Assembly DrawingsDR

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©2011 McCoy CorporationPage 11mccoyglobal.comSchematicsPower Unit Hydraulic Schematic ...12

©2011 McCoy Corporationmccoyglobal.comPage 12SchematicsDIESELRESERVOIR131437DieselEngine*FRONTGAGEHPREARGAGE86HIGHPSILOWPSILOWPSIOFF / ONHIGHPSIOFF /

©2011 McCoy CorporationPage 13mccoyglobal.comSchematicsSUPERIOR Manufacturing & Hydraulics, Inc. Diesel Driven Hydraulic Power Unit Revision: 11/

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©2011 McCoy CorporationPage 15mccoyglobal.comAssembly DrawingsDPU660-09 Diesel Power Unit Assembly ...17

©2011 McCoy Corporationmccoyglobal.comPage 16Assembly Drawings

©2011 McCoy CorporationPage 17mccoyglobal.comAssembly DrawingsDPU660-09 Diesel Power Unit Assembly8 127611311617210453POWER UNIT WITHOUTHOSE BASKET FR

McCoy Drilling & Completions | Superior4225 Hwy 90 East • Broussard, LA USAT: 337.837.8847F: [email protected]

Operator’s Manual• Commissioning• Operation• Maintenance• Troubleshooting• DecommissioningDRILLING &COMPLETIONSHydraulic Power Unit

©2011 McCoy Corporationmccoyglobal.comPage 2AUTHORISED USE ONLYOnly authorised personnel who are deemed competent to operate, maintain, and repair thi

©2012 McCoy Corporationmccoyglobal.comPersonnelAs a minimum, we recommend that all personnel operating or working in the vicinity of hydraulic equipme

©2012 McCoy Corporationmccoyglobal.comPinch / Touch PointsAll OEM warning stickers should be closely observed. Users of manually operated equipment sh

©2012 McCoy Corporationmccoyglobal.comGeneralThis manual is intended to give users general guidelines on operating and working around McCoy equipment,

©2012 McCoy Corporationmccoyglobal.comAUTHORISED USE ONLYOnly authorised personnel who are deemed competent to operate, maintain, and repair this equi

©2012 McCoy Corporationmccoyglobal.comThank You.We at McCoy would like to thank you for entrusting our equipment to meet your Drilling & Completio

©2012 McCoy Corporationmccoyglobal.comTable of ContentsSection 11-1 Component Identication1-1.1 Basic Electric Power UnitComponent Identication1-1.2

©2012 McCoy Corporationmccoyglobal.com

©2012 McCoy Corporationmccoyglobal.comBasic IdenticationSection 11-1 Component Identication1-1.1 Basic Electric Power UnitComponent Identication1-1

©2012 McCoy Corporationmccoyglobal.comBasic Identication 1-1 Component Identication1-1.1 Basic Electric Power UnitComponent IdenticationA. Hydraul

©2012 McCoy Corporationmccoyglobal.comBasic Identication1-1 Component Identication1-1.2 Basic Diesel Power UnitComponent IdenticationA. Hydraulic

©2011 McCoy CorporationPage 3mccoyglobal.comThis Spare Parts / Speci cations Manual is intended to be used as a companion to the Operator’s Manual. D

©2012 McCoy Corporationmccoyglobal.comBasic Identication 1-1 Component Identication1-1.3 Basic RP Style Console / Power UnitComponent IdenticationA

©2012 McCoy Corporationmccoyglobal.comBasic Identication1-1 Component Identication1-1.4 Connection Panel Item Identication ● 0 - 5000 System Pressu

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©2012 McCoy Corporationmccoyglobal.comCommissioning & OperationSection 22-1 Status Monitoring2-1.1 Operating Temperature2-1.2 Operating Pressure2-

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation 2-1 Status Monitoring ● ISO68 hydraulic oil is designed to operate at a temperatu

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation2-2 Commissioning ● Before connecting any hydraulic joint, always inspect hoses for

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation 2-2 Commissioning ● The power unit should only be set down on a level surface with

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation2-2 Commissioning ● When operating diesel power units in an en-closed environment,

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation 2-2 Commissioningcomponents on the unit match corresponding rotational direction s

©2012 McCoy Corporationmccoyglobal.comCommissioning & Operation2-3 Operation ● When shutting down the unit under normal operation, always use the

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©2012 McCoy Corporationmccoyglobal.comFluids, Lubrication, & TorqueSection 33-1 Hydraulic Oil3-1.1 Hydraulic Fluid Speci cations3-1.2 Hydraulic F

©2012 McCoy Corporationmccoyglobal.com3-1 Hydraulic OilWhen replacing hydraulic  uid, always use a  uid that meets or exceeds the standa

©2012 McCoy Corporationmccoyglobal.com3-1 Hydraulic OilWhen implementing hydraulic equipment into a schedule of regular service, it is essential to ad

©2012 McCoy Corporationmccoyglobal.com3-4 Fastener Torque Speci cationsMost fasteners and threaded components listed should be coated with Never-Seez

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©2012 McCoy Corporationmccoyglobal.com

©2012 McCoy Corporationmccoyglobal.comInspection & MaintenanceSection 44-1 Maintenance4-1.1 Maintenance Considerations4-1.2 Daily Inspection &

©2012 McCoy Corporationmccoyglobal.comInspection & Maintenance 4-1 Maintenance1. Wash unit to remove majority of dirt and grease build up to allo

©2012 McCoy Corporationmccoyglobal.comInspection & Maintenance4-1 Maintenanceprior to storage. Prepare areas to be painted to ensure they are free

©2011 McCoy CorporationPage 5mccoyglobal.comTable of ContentsSpecications... 7Schematics... 1

©2012 McCoy Corporationmccoyglobal.com4-1.5 Recommissioning ● The following procedure is to be carried out when removing equipment from storage and in

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©2012 McCoy Corporationmccoyglobal.com

©2012 McCoy Corporationmccoyglobal.comTroubleshootingSection 55-1 General Troubleshooting

©2012 McCoy Corporationmccoyglobal.comTroubleshootingProblem Action KeyInsufcient System PressureF Flush hydraulic uid & replaceHydraulic Pump M

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©2012 McCoy Corporationmccoyglobal.comMcCoy Drilling & Completions4225 Hwy 90 East • Broussard, LA USAT: 337.837.8847F: 337.837.8839dcsales@mccoyg

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©2011 McCoy CorporationPage 7mccoyglobal.comSpecicationsOverall Equipment Dimensional Illustrations ...8Specications &am

©2011 McCoy Corporationmccoyglobal.comPage 8Specications Overall Equipment Dimensional Illustrations 6634" 10134" 50" 1,905 kg (appr

©2011 McCoy CorporationPage 9mccoyglobal.comSpecicationsSpecications & Spare PartsSpecicationsSpare Parts RecommendationsDiesel Motor Output 11